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Integrated Ring Welding Machine 4 Axis Flash Butt Welding Machine Flat Bar

Integrated Ring Welding Machine 4 Axis Flash Butt Welding Machine Flat Bar

Integrated Ring Welding Machine

4 Axis Flash Butt Welding Machine

Integrated Flash Butt Welding Machine

Place of Origin:

Foshan,China

Brand Name:

Zhao,s Machinery

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Product Details
Accuracy:
±0.1 Mm
Key Selling Points:
Automatic
Press Brake:
Bending Machine
Angle Precise:
±1°
Size:
850*750*800mm
Ii Reinforced Bar:
6-28mm
Dimension:
1060× 850× 730mm
Bending Angle:
0-180 Degrees
Port:
China Port
Bending Capacity:
Up To 10mm Thickness
Automation:
Manual
Control System:
CNC / Manual / PLC
Main Motor:
Sie-mens From Germany
Machine Type:
Synchronized, Press Brake
Local Service Location:
South Africa
Main Shaft Speed:
8-15r/min
Machine Size:
450*500*440mm
Voltage:
220V / 380V / 440V
Safety Features:
Emergency Stop / Safety Guards
Exact Length:
±1mm
Roller Moving Type:
Hydraulic Drive
Max Bending Speed:
10 Cycles Per Minute
Length Scope:
60-1200 Mm
Showroom Location:
Peru, Kenya, South Korea, Chile
Hydraulic Shears:
Shearing Machine
Heating Mode:
Induction
Model:
GT50
Automatic Level:
Manual
Machinery Test Report:
Provided
Power Source:
Electric
Highlight:

Integrated Ring Welding Machine

,

4 Axis Flash Butt Welding Machine

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Integrated Flash Butt Welding Machine

Payment & Shipping Terms
Minimum Order Quantity
1 unit
Packaging Details
Standard export packing
Delivery Time
As agreed by both parties
Payment Terms
Fullpayment
Supply Ability
Normal production capacity
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Product Description
  1. Flat Bar Ring Forming Welding Integrated Machine
The machine completes feeding, ring forming, end trimming, clamping, flash butt welding and automatic unloading integrally.

Servo feeding: Traction rollers grip flat bar and feed with fixed length;

Roll bending: Multiple forming rollers cold-bend straight flat bar into full circle gradually;

End trimming & clamping: Two ends of ring are cut flat and aligned tightly by copper clamps;

Flash butt welding: Low voltage & high current melts joint surface with flash, then hydraulic upsetting presses ends into solid weld joint;

Automatic unloading: Clamps open after cooling, finished rings fall off automatically.

Features

Integrated forming & welding reduces intermediate handling, high efficiency and reliable weld, widely used for flange and base ring mass production.
 
 
 Technical Parameters
 

No.

Specification

Value

Specification

Value

1

Model

ZS-FLJ-4Z

Alias

Looping Machine / Flanging Machine

2

Number of Axes

4 axes

Control System

PLC Control System

3

Control Screen

Button / Touch Screen

Wire Feed Length

Unlimited

4

Forming Speed

5-6 pcs/min

Input Voltage

380V 50Hz

5

Machine Weight

1200KG (actual weight prevails)

Machine Dimensions

2300×1300×1650 MM

 

Structural Components

 

 

 

6

Component Name

Specification/Material

Brand/Model

Remarks

7

Feeding

3.5kw

Domestic

Servo Motor

8

Cutting Hydraulic

5.5KW

Domestic

Hydraulic Motor

9

Up/Down/Left/Right Adjustment (XY Axis)

1kw×2 pcs

Domestic

Servo Motor

10

Auto Size Adjustment

2kw

Domestic

Servo Motor

11

Gripping

Pneumatic

Domestic

Pneumatic

12

Straightening Rollers

12 sets

 

 

13

Wire Feed Roller Sets

4 sets

 

 

14

Wire Feed Roller Material

40Cr

 

 

15

Forming Wheel

Cr12mov

 

 

16

Applicable Wire Material

Stainless Steel

Material Size (Thickness×Width)

2.5mm×9

17

Cutting Blade

White Steel Blade (Cr12 Die Steel)

Zhao's

/

18

Bottom Blade

White Steel Blade (Cr12 Die Steel)

Zhao's

/

 

Medium Frequency AC Welder

 

 

 

19

Model

IDW-10000T

Power Supply

IDW-10000T

20

Brand

Domestic

Transformer

Y225C

21

Control Method

HMI panel control, switch operation, manual jog & auto selection

 

 

22

Process Steps

Loading, pulling, straightening, pressing, rolling, cutting, welding

 

 

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